Product Description

 

Product Description:

Automatic toroidal transformer winding machine adopt precision digital toroid controller, it’s an accurately and reliability digital automatic toroid-taping machine. it is used for the insulation tape wrapping machine on the toroidal core and windings. it is best suited to toroidal inductor, toroidal transformer, toroidal current transformer, toroidal coil, toroid choke coil, power inductors, power magnetics, UPS inductor, converter inductors, heavy toroidal core,etc.

Specification

ADSGW22-2 Ceiling fan winding machine  
 

Specifications:

Spindle number	2
Wire size range	0.1-1.2mm
Loop diameter	200mm
The max wire spacing	9.99mm
Winder width	100mm
Max speed	2200 RPM
Spindle motor	Three Phase motor+AC Driver
Winder motor	Stepping motor
Input power	220V  50HZ/60HZ
Machine size	720×950×1300mm
Package size	860×1400×1320mm
Net weight	180kg
Gross weight	220kg

Features:
This Ceiling fan winding machine design of 32 bit controller chip, It’ll be faster and higher reliability.
In Chinese and English display,easy to operation,winding data retention after power failure, not to discarded products.
All the parts for this machine are imported prats,such as:Japan Bearing (NSK,NTN),Japan BANDO belt ,U.S.A CZPT belt ,ZheJiang Ball screw (TBI),ZheJiang AC Drive and so on.
Fan Winding Machine use 2 spindle synchronous design, selection of high-power phase motor, making a thick wire around the low-speed torque when larger and more stable. Coupled with high-power stepper motor ,when it rotates will get higher accuracy, so that customers to feel save time,save worker,high production.
Stator Winding Machine suitable for all kinds of  motor stator winding, a variety of ceiling fan stator, pole number stator, locomotives generators.

Advantages:
Ceiling fan winding machine design of 32 bit controller chip, It’ll be faster and higher reliability.
In Chinese and English display,easy to operation,winding data retention after power failure, not to discarded products.
All the parts for this machine are imported prats,such as:Japan Bearing (NSK,NTN),Japan BANDO belt ,U.S.A  GATES belt ,ZheJiang Ball screw (TBI),ZheJiang AC Drive and so on.
Warranty period 1 year
The technicians are experienced

APPLICATION:
Toroid Winding Machine is the best suited to toroidal inductor, toroidal transformers,toroidal current transformers,toroidal coil, toroid choke coil, power inductors,UPS inductor,converter inductor and heavy toroidal core etc.

Related product:

ACGW23-1B Fishing line winding machine

Specifications

Spindle number	1
Wire size range	0.05-1.0mm
Loop diameter	140mm
Max wire distance	9.9mm
Winder width	600mm,1500mm
Max. speed	0-1500RPM
Spindle motor	Three Phase motor+AC Drivers
Winder motor	stepping motor
Max. winder diameter	80mm
Input power	220V  50HZ/60HZ
Machine size	1130×450×450mm
Package size	1000×830×1110mm
Net weight	95kg
Gross weight	151kg

ATWGW22-1 Speaker Voice coil winding machine

Specifications

Spindle number	1
Wire size range	0.3-2.0mm
Loop diameter	240mm
The max wire spacing	9.99mm
Winder width	180mm
Max speed	0-2200 RPM
Spindle motor	Three Phase motor+AC Drives
Winder motor	Stepping motor
Input power	220V  50HZ/60HZ
Machine Size	1000×520×430mm
Package size	1090×620×620mm
Net weight	98kg
Gross weight	143kg

GWCM-2001 Single Spindle Winder

 

Specifications

Wire size range	0.03-0.8mm
Winder width	0-110mm
No. Of spindle	1spindle
Main motor	DC Brushless 400W
Winding Motor	Stepping motor
Machine Max speed	6000RPM
Memory groups	999
Power	AC220V/50HZ
Machine weight	30kg
Machine size	420mm*320mm*420mm

ACGW22-60 Transformer Coil winding Machine     

Specifications:

Spindle number	6
Wire size range	0.05-0.35mm
Loop diameter	70mm
The max wire spacing	9.99mm
Winder width	60mm
Spindle pitch	85mm
Max speed	0-7000 RPM
Spindle motor	Three Phase motor+AC Drives
Winder motor	Stepping motor
Input power	220V  50HZ/60HZ
Machine size	920×780×950mm
Package size	1000×830×1130mm
Net weight	120kg
Gross weight	150kg

GW-9740 Manual Winding Machine    

SPECIFICATION:

Spindles	1	Max Speed	3000rpm
Wire diameter	0.03-0.5mm	Memory	99 Sequences
Main Motor	Swing Motor	Power Source	AC 220V/110V±10%,50/60MHZ

FEATURES:
Manual Winding Machine has microprocessor design ,easy for program-setting handing.
Manual Winding Machine sets winding direction ,brake time for each step independently
More convenience by using foot-switch.
Manual Winding Machine is easy to use VR-switch to adjust the speed of winding.
Wire tensioner with magnetic braking provides constant wire tension.

ADVANTAGES:
CE certification.    
A short period of delivery:10 days after receipt of payment.
Free replacement of mainframe accessories.
The technicians are experienced for up 5 years.

How to select the best suited automatic toroid taping machine for your toroid coil?
Tell us your toroidal coil of data as below please:
1.toroid core outside diameter before winding?
2.toroid core inside diameter before winding?
3.toroid core height before winding?
4.how many windings on this core?
5.how many tape windings total on this toroidal coil?
6.how about the tape width of each tape winding?
7.how many turns of each tape winding?
8.provide pictures of product which is better.

Packaging Information:
Wooden case package: For larger scale goods as machine equipment etc, we have special skilled carpenter, who would make the proper wooden case with exact thickness,density,length. The up arrow ↑marked on the outer wooden case. Buffer material would be put in the wooden case to prevent crack and shock. We will inform you the delivery note. You just need to wait for phone call, then pick up the goods at the nearest logistic station .(Please let me know in advance if you want get the goods at home.) Packaging: Packaging material: Carton/Wooden case with foam inside.

Why Choose Us

1.Environmental protection, low noise and high efficiency;
2.The storage capacity can be super large.
3.You can choose different row direction, winding angle and sectional angle.
4.Photoelectric induction switch technology has high accuracy and accurate number of rings.
5.Stepper motor wiring, spacing can be accurately controlled;
6.Products that can be tetragonal.
Packaging & Shipping
General package(Paper carton or plastic bag): For small goods, Package it with form and pack paper to guarantee unbroken during
the transport.
Wooden case package: For larger scale goods as machine equipment etc, we have special skilled carpenter, who would make the proper
wooden case with exact thickness,density,length. The up arrow ↑marked on the outer wooden case. Buffer material would be put in
the wooden case to prevent crack and shock. We will inform you the delivery note. You just need to wait for phone call, then pick
up the goods at the nearest logistic station .(Please let me know in advance if you want get the goods at home.)
Packaging:
Packaging material: Carton/Wooden case with foam inside.
Shipping:
A. 3-5 workdays shipping from China by Air/Express(DHL,FedEx,UPS,EMS etc.)
B. 3-5 workdays shipping from UK Warehouse to European union countries.No need to pay for customs duties and VAT.
C. 25-30 workdays shipping from China to Russian customers. No need to pay for customs duties and VAT.
D. We can arrange shipment by sea. Minium CBM requirement : 1 CBM

1.We provide you the friendly English User manual or operating videos for free.
2.24 hours technical support by email or calling.
3.Warranty: 1 year free, 2-3 years cost price and free technical support always.
4.Free training to make sure you master the operating of our products.
5. OEM/ODM accept . But the MOQ of OEM/ODM is 100 sets.
Service tenet
Provide you the best service with “fast + satisfactory + safe”.
Warranty period:
12 months long after the user received the product.
Warranty items:
Only for abnormal breakdown caused by the machine design or manufacture defect,free repair and accessory will be provided.
Technology service ability:
All service engineers with many years experience are gotten special technology training, who can deal with various breakdown
problem.
Xihu (West Lake) Dis. the user to use accurately and how to maintain the product.
Provide free consultation about production process technology of electronic products.
Service after sell:
In order to guarantee the machine used normally, we’d have training on how to operate, use and maintain our product by English
manual, video, guiding on line.
Use instruction:
Apply for the right complete size of product, otherwise, the wrong dimensions will affect the use effect.
Do ensure using the product accord to the use instruction completely.Do not exceed the scope of application of the products.
Maintain the product after use,Damp proof, rust proof, leak proof, explosion-proof, regular maintenance and inspection should be
taken care. All done help to extend the use period.

Company Information and Profile
We-ZheJiang GREWIN GROUP is expert in machines lines for more than 31 Years. Our Grewin have ISO9001:2015 approvals.

Contact us:
Clara        
GREWIN INDUSTRIAL GROUP CO.,LTD

Add:The Fouth Floor A-A3 Zone Aviation Business Area,Xihu (West Lake) Dis.Li Distrct,ZheJiang China

ZheJiang  | 305712 | China

Types of V-Belts and Their Properties

A v-belt’s inside length and pitch are determined by measuring along the bottom side. The included angle of a v-belt is measured from its flanks when it is extended. Most v-belt sections are 40 degrees. There are different types of v-belts, and the dimensions of each are standardized by different organizations. This article will introduce the different types of v-belts and their properties.

Notched v-belts reduce bending stress

Notched V-belts reduce bending stress by reducing the axial length of the belt by 2 or more notches. These notches are characterized by different profiles, which differ in the pitch angle and the inside length. ISO and DIN standards are followed by the manufacturers of these belts. Notched v-belts are used on industrial machinery in countries other than the US.
Compared to the standard V-belts, notched ones are designed to resist bending stress better and offer better heat dissipation. They also last longer and run cooler than standard V-belts. Furthermore, they are about 2 percent more energy efficient than their standard counterparts. Therefore, notched V-belts are a viable replacement for standard V-belts.
Notched V-belts are commonly used in industrial applications because of their low price, ease of installation, and availability of many sizes. Another advantage of notched V-belts is that they provide more wedging force and higher load capacity. Notched V-belts have a wider v-groove than flat ones, which makes them more effective for heavy-duty applications.
Notched V-belts also provide better traction. They reduce bending stress, which is beneficial for preventing fatigue and tearing of v-belts. Additionally, v-belts can be installed in an existing equipment to add more performance. And with proper maintenance and installation, notched V-belts will provide trouble-free service for many years to come.

Ribbed v-belts reduce heat dissipation

Various kinds of v-belts are available for varying applications. The more popular types are the fractional horsepower and the double-V. Fractional horsepower v-belts are designed for light-duty applications, such as machine shop equipment and household appliances. The common sectional names are 2L, 3L, 4L, and 5L. The L in each of these belts refers to the top width of the belt, multiplied by 1 eighth inch.
Unlike conventional belts, ribbed v-belts are flexible, making them ideal for use in vibrating loads. They reduce heat dissipation and can be ordered in single or multiple sets to match your application. However, ribbed v-belts should not be mounted on deep-groove sheaves, as this can cause the belt to turn over. If you use deep-groove sheaves, the risk of rupture is very high. Deep-groove sheaves can also cut banded belts. Extremely worn sheaves can also cause the belt to rip.
The 2 types of ribbed v-belts differ in their construction and application. While both types have trapezium cross-sections, they are similar in that they are made of polyurethane or other durable materials. Ribbed v-belts have an additional layer of fabric on the elastomer core for reduced noise and better heat dissipation.
Ribbed v-belts are available in a variety of sizes, including trough v-belts. Their cross-sections are categorized by their top and bottom widths and depths. The included angle of most v-belt sections is approximately 40 degrees. Different types of v-belts have different cross-sections, and these cross-sections are standardized by various organizations.
As the load increases, a ribbed v-belt will wedge into the groove and decrease the amount of friction needed to maintain the correct torque. Flat belts can track off the pulleys due to friction. However, V-belts are more stable and require less width than flat belts. The main advantage of ribbed v-belts is their increased efficiency.
The global-local finite-element model is also used to calculate the maximum and minimum J-integrals during a belt’s running cycle. The data is then used to evaluate the durability of ribbed v-belts in various applications. The numerical models used for the calculations involve a ribbed V-belt with 5 full ribs.

Cogged v-belts increase lateral rigidity to reduce belt whip

Cogged v-belts are designed for maximum performance and durability on even the harshest drive systems. These belts are made from high-modulus polyester cords that resist hardening and stretch and provide superior balance and strength. They also feature raw-edge sidewalls to reduce slip and drive vibration. In addition, they have specially-formulated rubber compounds for oil resistance. CZPT Cog-Belt offers substantial savings in downtime, energy consumption and horsepower.
A double cogged v-belt combines the benefits of cogged and double vee-belts. Its bonded reinforced tie band offers enhanced flexibility and reduces belt whipping in multiple-belt drives. Double cogged v-belt dimensions vary depending on the standards of the manufacturer. Regardless of the type, you’ll want to use a belt that is aligned correctly.
Standard v-belts are also known as wrapped or raw edge v-belts. Wrapped V-belts feature fabric covers above and beneath the cord to increase lateral rigidity and reduce belt whip. Cogged V-belts also have fabric covers to prevent wear on the core and increase the belt’s operating temperature. They’re ideally suited for applications that require high-temperature operation.
Cogged V-belts can significantly decrease energy consumption and improve power transmission capabilities. They also have a bias-cut cover stock that provides axial and lateral stability while preserving the cord integrity. A fiber loaded cogged construction offers optimum flexibility while minimizing heat buildup. It can be installed on any type of drive, including chain conveyors and industrial-grade machines.
The two-layer tie-band permanently bonds multiple belts together. This provides maximum cord support, heavy shock absorption, and stability. The belts are also engineered with patented banding processes that eliminate belt turnover and distribute load evenly across the drive. CZPT Cog-Band Belts minimize belt whip and provide stability. They also minimize belt turnover and rollover in heavy-duty industrial applications.
A classic v-belt is the most common and economical belt. Its nominal dimensions are 1/2″ to 1-11/2″ wide and 16″ to 400 inches long. The width is usually 40 degrees. Different organizations use different cross-sections to classify v-belts. The following table provides a general comparison of the 2 types. The Cogged V-Belt is designed to reduce belt whip by increasing the lateral rigidity of the belt.

Cogged v-belts provide superior environmental resistance

The patented design of the Dayco V-Belt provides maximum power transmission while combining the benefits of a cogged belt and raw-edge construction. The belt’s top cogged design helps increase air flow around it, preventing deterioration and extending its useful life. The belt’s three-ply design features neoprene impregnated fabric for superior durability and a specially-formulated polyester cord for increased strength and stability.
A variety of v-belts are available, with cogged and notched versions presenting unique characteristics. Cogged V-belts are more flexible than uncogged versions and feature ‘X’-shaped grooves for enhanced heat dissipation. Cogged V-belts are interchangeable with conventional v-belts, although their ‘X’ design is most common. Hexagonal v-belts are a popular option for applications where traction is needed.
Another type of Cogged V-belt is designed specifically for outdoor power equipment. This v-belt is brown, with smooth clutching covers. Its aramid cord is very strong and provides superior durability in adverse conditions. Cogged V-belts can withstand severe shock loads and are therefore ideal for outdoor power equipment. Furthermore, they offer superior environmental resistance, minimal stretch, and a long service life.
A Cogged V-belt is composed of tensile cords that are supported by a rubber stock. Different manufacturers use different synthetic rubber stocks for this purpose. These materials help to extend the belt’s operating temperature range and resist premature failure. In addition to tensile cords, the belt’s body is covered with a fabric cover. The fabric is treated to form a chemical bond with the core materials, which allows it to withstand constant bending.